A Smarter Approach to Catheter Manufacturing

Flexible. Scalable. Perfect fit.

Vascular devices come in a variety of shapes, sizes, applications, and materials—and your production equipment needs to accommodate them all. 

The HAHN Automation Group designs and builds custom automation equipment for complex material handling and quality inspections, helping you automate previously manual processes to ensure the integrity of your devices and your brand.

 

  • Global Team of Specialists
  • Turnkey Solutions
  • 30 Years of Know-how & Expertise

How Automation Can Improve Your Process

Reflow/ Liner/ PTFE Stretch

Our Automated Solutions Can Help You: 

  • Replace cumbersome, inefficient operations with ergonomic linear stretching and lamination.
  • Ensure consistency and repeatability within your process.

Braiding & Coiling

Leverage Capabilities That:

  • Reduce operator dependency and cycle time while maintaining quality. 
  • Integrate vision guidance to increase accuracy, minimize scrap, and improve yield.

Outer Jacket & Marking

Incorporate Automation To:

  • Improve the speed of material handling and extrusion processes with consistent results.
  • Take advantage of machine vision and laser technology for cleaner, more precise marking.

Porting & Curing

Reduce Errors & Save Time:

  • Allow your production equipment to actively monitor parameters within tight tolerances.
  • Turn a labor-intensive process into an accurate, repeatable operation

Our Solutions in Action

Below are a few examples of the many automation projects we've developed, including several for catheter manufacturers. These projects have included custom solutions for handling, inspection, assembly, and packaging of catheters in various French sizes and applications.

Coating and Curing | MedTech Case Study by HAHN Automation Group

Coating and Curing

Reconfigurable System Allows for Flexible Testing of Multiple Product Variations.

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Providing Consisteny to Coiling Process | HAHN Automation Group Case Study

Providing Consistency to Coiling Process

HAHN Automation Group helps catheter manufacturer automate previously manual coiling process

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Automation Increases R&D Capabilities in Balloon Forming

HAHN Automation Group Builds Balloon Forming Equipment to Increase Flexibility

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Medical Advice Assembly | MedTech E-Book by HAHN Automation Group

Ebook: Medical Device Assembly

Shifting from Manual Processes to Automation Medical Device Assembly

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Frequently Asked Questions about Catheter Manufacturing

What size catheters does HAHN handle? (Length and diameter)

We have worked with French sizes 6 to 14 and have the capabilities to be flexible with more sizes.

What processes can be automated in catheter production?

Common automated steps include cutting, tipping, bonding, hole punching, assembly, braiding, marking, stretching, inspection, and packaging.

What are the biggest challenges in catheter manufacturing that automation solves?

Maintaining structural integrity, consistent wall thickness, precise hole placement, and reliable bonding are all critical. Automation ensures these steps are repeatable and within tolerance.

What inspection technologies are used in automated catheter lines?

Vision systems, laser measurement, and leak testing can be built directly into the line, allowing defects to be caught early instead of after final assembly.

Your Global Solution Partner for Factory Automation

As your global partner for factory automation, the HAHN Automation Group develops, builds, and integrates custom, high-performance automation and robotic solutions for manufacturing companies in the Automotive, Electronics and MedTech industries. Our modular and flexible concepts allow us to address the specific automation needs and production conditions of each client.

Meet Us At the Following Shows

If you would like to meet our experts in person and discuss your production challenges with them, you can find us at the following exhibitions:

Logo Medical Technology Ireland
to 09/25/2025

Medical Technology Ireland

Galway, Ireland
German Pavilion, Second Floor, Booth #228

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to 10/22/2025

MD&M Midwest

Minneapolis, MN USA
Booth #2603

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Contact Us

Are you ready to discuss your next project? Let our experts answer any questions you may have. Please use the contact form, and we will get back to you as soon as possible.

 

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