Battery Recycling – DemoRec Project

Tackling the Battery Recycling Challenge

As the global demand for renewable energy grows, so does the need for efficient and sustainable energy storage solutions— particularly high-capacity lithium-ion batteries. However, recycling these batteries presents increasing technical and environmental challenges.

The DemoRec project aims to significantly improve the efficiency, safety, and sustainability of battery recycling processes. Through the development of automated technologies, the project contributes to the responsible use of valuable resources and supports the transition toward a circular economy.

#Research #Development #Battery # Recycling

 

Key Objectives of the DemoRec Project

1. Increase Automation and Industrialization
DemoRec seeks to raise the level of automation in battery dismantling, taking into account the wide variety of battery types. A combined product and process database will enable flexible and scalable dismantling solutions tailored to different battery designs. 

2. Development of an Automated Dismantling Cell
A key objective is to design and implement a fully automated dismantling cell. This system will include a comprehensive safety concept to protect both operators and equipment, ensuring reliable and secure recycling operations.

3. Mapping of Pre- and Post-Processes
By analyzing factors such as battery discharge depth and dismantling depth, the project aims to optimize upstream and downstream processes. This analysis will help streamline operations and increase the overall efficiency of battery recycling workflows.

4. Design for Dismantling Guidelines
The project will also develop practical design guidelines that support manufacturers in creating battery systems with future dismantling and recycling in mind. These “Design for Dismantling” principles are intended to improve the recyclability of batteries over the long term.

 

Our Contribution to DemoRec

As consortium leader for the special machine builder project team, the HAHN Automation Group brings its extensive expertise in automation and plant engineering to the DemoRec project. We play a central role in driving the development and integration of advanced dismantling and recycling technologies:

  1. Development of Automated Systems for Battery Dismantling
    Design and implementation of fully automated systems for the disassembly and breakdown of lithium-ion batteries—efficient, scalable, and repeatable.
  2. Robot-Based Handling Solutions
    Integration of advanced robotic systems equipped with custom grippers and clamping technology to ensure precise and safe handling of sensitive battery components.
  3. Plant and Process Development for Material Separation
    Development of systems and processes for the efficient separation and recovery of valuable battery materials—an essential step toward sustainable raw material recycling.

Results

Results

As consortium leader in DemoRec, HAHN Automation Group drives the development of automated, scalable solutions for battery dismantling and material recovery. This supports safer, more efficient recycling processes and advances the circular economy in the energy sector.