HAHN Automation Group Scales up Production and Enhances Efficiency
Our customer, a prominent CMO (Contract Manufacturing Organization) of medical devices, faced growing demand for highquality insulin pens. Their operator tended injection molding process was a bottleneck – limiting capacity, increasing inconsistency, and driving up labor and defect-related costs.
#MedTech #DrugDeliveryDevices #InsulinPen #VarioTIP
- Transition from manual to fully-automated process
- End-to-end traceability
- 100% inline visual control
Challenge
The customer faced increasing demand for their high-quality insulin pens. The operator tended injection molding process used to produce these components was limiting production capacity and was prone to inconsistencies. The company aimed to implement an automated injection molding system to achieve better product quality, increase throughput, and reduce manufacturing costs.
Developing a Solution
The project was executed in two phases: proof of principle and full-scale implementation. A feasibility study assessed automation technologies like robotic arms, vision systems, and process control software. A pilot line with integrated automation was established, featuring a prototype mold and linear robot systems for part removal and assembly. Real-time monitoring and inspection improved cycle times and consistency.
In phase two, the automated system was scaled up, with optimized programming, refined mold designs, and expansion across production lines. Additional equipment was added, and staff were trained via comprehensive programs and standard procedures. Full-scale production began with ongoing monitoring and a continuous improvement strategy.
