HAHN Automation Group provides Solution for Pacemakers & Defibrilators
The HAHN Automation Group developed a compact, fully automated system for assembling implantable pacemakers and defibrilators in ISO 7 cleanroom environments.
By using XPlanar, flexible feeding technologies and robotics, along with intelligent process control, the solution handles over 30 product variants with precise part handling and instant format changes. It replaces manual work with smart, scalable automation tailored to medical standards.
#MedTech #MedicalDevice #ImplantableDevice #Automation
- Full-automatic Production Line
- High Article Variance
- Integrated Analytics & Vision Tools
Challenge
The customer’s production of implantable medical devices—pacemakers and defibrillators—was fully manual and had to accommodate over 30 different product formats. Key challenges included handling miniature, multi-angled components with high precision, ensuring ultra-fast format changeovers without downtime, and maintaining a compact system footprint compliant with ISO 7 cleanroom & GMP standards.
In a regulated medical environment, improving productivity while preserving flexibility and consistent quality was critical.
Developing a Solution
The HAHN Automation Group introduced a modular, intelligent process automation concept combining XPlanar, FlexFeeder, and robotics. This setup enabled highly flexible product transport and multi-part handling without mechanical changeovers. The entire system was designed to fit within the customer’s cleanroom constraints.
Integrated HAHN Analytics and Vision tools delivered full process transparency, predictive maintenance insights, and measurable OEE improvements. Technologies such as medical adhesive dosing and traceable screwdriving ensured compliance with stringent medical manufacturing standards.
